Custom Mailer Box

Durable and eco-friendly mailer boxes designed for e-commerce shipping, retail packaging, and brand experiences.

mailer box

Our Custom Mailer Box Process

Requirement Consultation

Product type, Packaging style, Box size & dimensions, Quantity & budget, Target market, Design files

Artwork & 3D Mockup Design

AI/PDF/CDR File Inspection, 3D Mockup Renderings, Packaging Display Effects

Prototype & Sample Making

Structure accuracy, Color matching, Material quality, Product fitting, Opening experience

Mass Production & Quality Control

Professional equipment, Experienced workers, Stable production capacity

Packaging Structure Design

Box structure design, Opening experience, Product fitting, Material thickness, Assembly method

Material Selection

Rigid Board, Wrapping Paper, Interior Lining, Sustainable Materials

Printing & Surface Finishing

Printing Options, Premium Finishes, Color Options

Packing & Global Delivery

Express, Air Freight, Sea Freight

Create Your Custom Packaging

Box Structure Options

tuck top mailer box
Tuck Top Mailer Box
roll end tuck top mailer box
Roll End Tuck Top Mailer Box
tear strip mailer box
Tear Strip Mailer Box

Material Options

corrugated board​
Corrugated Board
kraft paper
Kraft Paper
coated art paper
Coated Art Paper
specialty pearl paper
Specialty Paper

Pringting Options

Offset Printing​​
  • High-quality image reproduction
  • Stable color consistency
  • Suitable for mass production
  • Cost-effective for large quantities
Flexographic Printing
  • High-speed production
  • Cost-effective for large quantities
  • Wide material compatibility
  • Eco-friendly options
Digital Printing
  • No plate making required
  • Low MOQ
  • Fast turnaround time
  • Supports customized designs
Screen Printing
  • Not suitable for large-area image printing
  • Thick ink layer
  • Strong three-dimensional effect
  • Unique texture and premium feel

Pringting Options

Foil stamping
Debossing
Matte Lamination
Spot UV
Hot Foil Stamping

Gold Foil, Silver Foil, Holographic Foil

Embossing / Debossing

3D Logo, Texture Effects

Coating & Lamination

Matte Lamination, Gloss Lamination, Soft Touch Lamination

Spot UV Coating

Insert Options

paperboard insert
Paper Insert
corrugated insert
Corrugated Insert
molded pulp insert
Molded Pulp Insert
plastic tray insert
PET Tray Insert

Custom Packaging Case Studies

White Mailer Box

Empty Mailer Box

Blue Mailer Box

Empty Mailer Box

Black Corrugated Mailer Box

Empty Mailer Box

Black Tear Strip Deep Mailer Box

Empty Mailer Box

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